Station 05
Electrical Harnesses & Integration
Engineering, manufacturing, and integration of electrical harnesses for automotive, industrial, and off-road applications.
Executive view
The problem it solves
A poorly documented or poorly integrated harness is one of the most common causes of intermittent electrical failures in vehicles and equipment.
What you receive
- Electrical diagram
- Wire list and pinout
- Manufactured harness
- Continuity test report
Applications
- Automotive and electric mobility vehicles
- Industrial equipment
- Off-road vehicles and special equipment
Technical view
Scope
- Electrical harness engineering and integration
- Electrical and wiring diagram design
- Wire lists, pinouts, and connector tables
- 3D routing
- Selection and integration of automotive connectors
- Harness manufacturing and assembly
- Formboard and fixture development
- Continuity testing and electrical validation
- Integration into the final vehicle or equipment
Process
- Gathering components to be connected
- Electrical diagram and routing
- Manufacturing on a formboard
- Continuity testing and validation
- Integration into the vehicle or equipment
Input data
- Preliminary electrical diagram or list of components to connect
- Connector type, if already defined
- Installation environment (vibration, temperature, exposure to water or dust)
- Estimated volume
Possible deliverables
- Electrical diagram
- Wire list and pinout
- Manufactured harness
- Continuity test report
Frequently asked questions
Can you design the harness from scratch if we only have a component list?
Yes, starting from the component list we develop the electrical diagram, routing, and connector selection.
Do you test the harness before delivery?
Yes, continuity testing and electrical validation are performed before delivery.
Do you work with specific automotive connectors?
Yes, connector selection is defined per project; if you already have a defined standard, we integrate it.